Custom Process Options

Materials, processes, and specifications can be selected and adjusted according to project requirements.
Pouch Materials
Printing Methods
Inks & Colors
Pouch Materials
PET, HDPE, LDPE, OPP/CPP, PLA, natural brown kraft, and white kraft available. Matched to barrier, temperature, and sealing requirements — from food preservation and retort to frozen storage. Solvent-free lamination option: low residue, safe and sustainable.
Printing Methods
Flexographic printing for cost-effective, high-volume production with consistent quality. Rotogravure printing for high-definition graphics, precise color reproduction, and fine detail on both paper and plastic films — ideal for brand-critical packaging.
Inks & Colors
Water-based, soy/vegetable-based, and oil-based inks available. Soy and vegetable inks offer a food-safe, eco-friendly option. Pantone and Pantone Metallic color matching ensures consistent, accurate brand color across every print run.

Not Sure Which to Choose?

Tell us your needs – we’ll match you with the optimal configuration.
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Sustainable Packaging Solutions

Sustainable Packaging Solutions

We offer flexible packaging made from recyclable PE structures and solvent-free lamination–maintaining barrier and sealing properties while reducing environmental impact. Production meets food-grade cleanroom standards.
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Explore Sustainable Solution

Packaging Project Support

From initial consultation to final delivery, we support you every step of the way to ensure your packaging project runs smoothly.
Technical support Technical support
Technical support
Advice on printing processes, material selection, and structural design tailored to your product and requirements.
Sample confirmation Sample confirmation
Sample confirmation
Digital proof in 3-5 days, traditional plate sampling in 7-10 days for full material and color approval.
Mass production lead time Mass production lead time
Mass production lead time
Typically 30-45 days depending on order quantity, with real-time progress updates.
Quality traceability Quality traceability
Quality traceability
Full quality control records; issues traceable to batch and process, with computerized registration and real-time inspection.

They Chose ASTRA

Nearly 100 brands across food, beauty, health, and pet have chosen us as their packaging partner, and many have stayed for years — proof of our consistent quality and global reliability.
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA
They Chose ASTRA

FAQ

Q:What types of products are best suited for flexible pouches?
A:Flexible pouches are ideal for food (snacks, coffee, pet food), beverages (juices, sauces), personal care (shampoo refills, face masks), and pharmaceutical items. Their versatility in barrier protection and resealable features makes them a top choice across these industries.
Q:Can I use a recyclable mono-material PE pouch for my product?
A:It depends on your barrier requirements. We can evaluate your product's shelf life needs and recommend whether mono-material PE is suitable.
Q:What printing methods are available for custom pouches?
A:We primarily use rotogravure printing for high-quality, high-volume orders. It delivers excellent color consistency and fine detail. Digital printing can also be arranged for smaller runs with fast turnaround.
Q:What is the typical minimum order quantity (MOQ) for custom printed pouches?
A:MOQ varies depending on pouch size, material, and print complexity. We support both small test orders and large-scale production. Contact us with your specifications for a tailored quotation.
Q:What is the difference between PET/VMPET/PE and PET/AL/PE structures?
A:VMPET is a cost-effective metallized barrier for standard shelf life; AL provides ultimate barrier for coffee, nuts, and high-fat products.

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