Custom Rigid Boxes | Luxury Gift Box Packaging

Choose the Rigid Boxes Type You Need

Custom Process Options

Materials, processes, and specifications can be selected and adjusted according to project requirements.

Materials

Special Capabilities

Coatings & Finishes

Print & Ink

Materials

Grey chipboard, duplex chipboard, SBS C2S, natural brown kraft, white kraft, and black kraft available. Specialty options include metallic, holographic, and textured paper for wrapping. Matched to structural rigidity, surface finish, and sustainability goals.

Special Capabilities

Custom structures, inserts, paper selection, and accessories — including handles, buttons, leather, wooden finishes, and ribbons — available. Fully tailored to product presentation and unboxing experience requirements.

Coatings & Finishes

Aqueous, UV, spot gloss UV, soft touch, and varnish coatings available in gloss, satin, or matte. Lamination options include anti-scratch BOPP and soft touch film. Hot foil stamping, cold foil printing, embossing, debossing, registered embossing, and combination embossing with foil for 3D metallic effects. Window patching available.

Print & Ink

Offset printing for high-quality, large-run production. Digital and UV printing for cost-effective small runs with fast-drying results. Water-based, soy/vegetable, and oil-based inks available. Pantone and Pantone Metallic for precise brand color matching.

Sustainable Packaging Solutions

We offer rigid boxes made from FSC-certified paperboard and soy-based inks — designed for durability and reusability. Customizable with recyclable materials and reduced-complexity structures to support your brand's sustainability goals.

Explore Sustainable Solution

Packaging Project Support

From initial consultation to final delivery, we support you every step of the way to ensure your packaging project runs smoothly.

Technical support

Guidance on rigid box structure, material selection, and surface finishing tailored to your product and brand positioning.

Sample confirmation

Digital proof in 3-5 days for quick visual validation, traditional plate sampling in 7-10 days for full material and color approval.

Mass production lead time

Typically 30-45 days depending on order quantity, with real-time progress updates.

Quality traceability

Full quality control records; issues traceable to batch and process, with spectrophotometer-based color consistency.

They Chose ASTRA

Nearly 100 brands across food, beauty, health, and pet have chosen us as their packaging partner, and many have stayed for years — proof of our consistent quality and global reliability.

FAQ

Q:What is a rigid box, and when should I use it?

A:A rigid box (or set-up box) is a sturdy, non-folding box made from thick chipboard wrapped in specialty paper. It is used for luxury items such as high-end cosmetics, jewelry, electronics, and premium gift sets where perceived value and unboxing experience are critical.

Q:What are the most popular rigid box structures?

A:Popular structures include magnetic closure boxes, hinged/flip-lid boxes, book-style boxes, drawer-style boxes, and lift-off lid boxes. We also offer custom collapsible and uniquely shaped designs to match your brand's aesthetic.

Q:Can I include custom inserts inside the rigid box?

A:Yes. We design precision-fit inserts — from paperboard partitions and die-cut foam to velvet-covered platforms — to hold your product securely and enhance the unboxing presentation.

Q:Are rigid boxes eco-friendly?

A:They can be. We can construct boxes from recycled chipboard, use FSC-certified wrapping paper, soy-based inks, and water-based adhesives. Rigid boxes are also designed to be kept and reused, which extends their life cycle and reduces waste.

Rigid Boxes

Choose the Rigid Boxes Type You Need

Custom Process Options

Not Sure Which to Choose?

Sustainable Packaging Solutions

Packaging Project Support

They Chose ASTRA

FAQ

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